Full automatic shell moulding line

Product specifications

Manufacturers: Aasted, Yasa Pazarlama, Forma Makina
Year: 2015
Capacity: 1 – 15 moulds per minute
Daily capacity: 5.500 – 15.000 kg of finished product, depending on product
Location: Romania
Still in line, cannot be started as there is no longer any power in the building

Consisting of:

2x Aasted AMC Supernova tempering machines

Yasa Pazarlama:
Automatic chain transport through the line
Mould heating section
One shot depositor, Type YS-R 1300:
– With double jacketed hopper
– Two sensors for automatic filling
– 48 steel pistons
– With mixing arm in the hopper
Vibrating section
Shell making section:
– With 2 turning arms
– Horizontal vibrator
– Hopper to collect excess chocolate, excess chocolate is transferred to a double jacketed storage tank and scraping knives
1st cooling tunnel:
– Water cooled
– Combination of radiation and convection cooling
– Temperature control system
– 28 moulds capacity
Hazelnut filling device
Crispy filling device, used for rice, hazelnut pieces or dry fruit pieces
Wafer and biscuit filling device
Second depositor, for cream fillings
Vibration unit
Third depositor, for cream or caramel fillings
Vibration unit
2nd cooling tunnel:
– Water cooled
– Combination of radiation and convection cooling
– Temperature control system
– 48 moulds capacity
Shock heating
One shot depositor, for chocolate and/ or cream
Vibration unit
Scrape unit, to take excess chocolate from the mould
3rd cooling tunnel:
– Water cooled
– Combination of radiation and convection cooling
– Temperature control system
– 262 moulds capacity

Mould twist unit
Demoulding unit
Hammering unit
Outlet conveyor
Control panel, to control all parameters of the line

Forma Makina, YA-100, horizontal packing machine

Mould dimensions: 470 x 200 x 30 mm
Line dimensions: Length: 19,4 x 5,0 m. ( L x W )

Electrical: 3x400V – 50Hz